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  • Sanayı Mah. 60363Cd. No. 60 Şehitkamil Gaziantep/Türkiye
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Ligne de production de copeaux de maïs farcis Modèle EXN 150

Ligne de production de copeaux de maïs farcis Modèle EXN 150

Model EXN 150  Production line of stuffed corn chips 

The line consists of the following:

• Corn mixer with capacity of 400 kg
• The spiral feeder.
• Extruder (head of detonation and formation) with the automatic feeding machine and the chips mincer. 
• Cooling conveyor of 2 + 4 m length
• 300 kg butter dissolver   
• Kong chocolate and cream cooking; capacity of 1000 kg
• 1 ton storage and stuffing tank
• Rotating pump of cream and chocolate
• Stuffing pump of cream and chocolate
The spiral feeder of the extruder:
• Composed of tank, capacity of / 80 / kg
• Made of food stainless steel / 304 / thickness 2 mm.
• Provided with a beneath hole for cleaning up.
• It operates automatically on feeding materials to the Extruder
• Provided with a mechanical protection for non-entry into the mixer (metal mesh)
• Provided with a magnetic mechanism to remove the metal impurities, if found inside the corn.
• Turkish engine capacity 1 HP German privilege + Italian speed gearbox 
Corn Moisturizing Mixer:
• Vertical 400 Kg corn blender made of stainless steel 304 thickness of 2 mm.
• 4 HP main engine of Turkish origin, German franchise and KEMEK brand.
• Equipped with water tank to control corn moisture level with level indicator.
• Mechanical equipment for security and safety.
• With a standard discharge slot.
• Provide an opening for cleaning and monitoring and indicating the level of materials inside.
• Electrical equipment for safety and security to stop working during cleaning and maintenance.
• Control panel equipped with electronic and electrical protectors (all parts are of the French Schneider brand)
• Mixer basin is provided with magnet to remove metal impurities from corn if there is any.

Extruder:
• Production capacity: 175 kg / h.
• The structure is made of thermally coated iron and is covered with food stainless steel 304 stainless steel thickness of 2 mm
• Gearbox is made of the finest European metals (thermally coated)
• Rollins are from SKF Company USA
• Blockers + oil are from the US Company SKF
• The main engine is Turkish, German franchise, brand is KMAC capacity of 40 HP.
• The Korean LS Inverter is capable of controlling the main engine speed of 50 hp.
• Provided with stainless steel 304 storage tank with level control sensors.
• The main spout for feeding the compressor snail is controlled by the LS brand.
• Provided with a cream and injectable cream machine inside the chips bead that can be adjusted and calibrated to the quantity by the LS Korean inverter. 
• Multi-speed cutting knife with Korean LS inverter.
• Provided with Turkish heater, temperature is controlled by Korean thermometer, AUTONICS.
• Snails are made from the finest metals and processed with the latest ovens (oven and vacuum).
• The extruder is equipped with a water cooling mechanism (closed circuit) of the German model
• The extruder is equipped with a cooling mechanism using compressed air of American model
• A separate control panel equipped with French and Korean SCHNEIDER ventilators and filters with electronic and electrical protections against various factors.
Cooling operation:
• Made of 304 food chrome
• Length 2 + 4 meters width 35 cm
• Quilt is made of food polyamide - excellent Turkish origin
 
Cooked chocolates tank:


• Tank capacity is 1 ton
• The whole mixer is made of stainless steel food (304) and soldered by argon.
• The mixer is made of two layers (double jacket) and heating is prepared by heated water with electric heaters.
• Thickness of interior walls (8mm).
• Thickness of exterior walls (4mm).
• Thickness of the inside of the tank (15mm).
• The mixer is equipped with an accelerator pump to circulate the water in the dipstick.
• The mixer is equipped with stainless steel legs (304) height 35 cm.
• The mixer is equipped with electric heaters that can control the temperature electronically.
• The mixer is equipped with a power motor (7.5 HP / 45 cycles) of Turkish brand YILMAZ
• The mixer is equipped with a pump to rotate the chocolate from the bottom up to increase the quality of the grinding with a double jacket for the circulation of the hot water
• All pump fittings are made of stainless steel (304).
• The mixer is equipped with metal rollers to grind the chocolate in the mixer and has a total weight of 250 kg with a diameter of 7-8 mm.
• The mixer is equipped with an electric stainless steel plate (304) to control all mixer operations (turn on – turn off - heat control).
500 kg relaxing and filling mixer:
• The whole mixer is made of food stainless steel (304) and soldered by argon.
• The mixer is made of two layers (double jacket) and heating is made by heated water with electric heaters.
• Thickness of interior walls (6mm).
• Wall thickness from outside (4mm).
• Thickness of the inside of the tank (12mm).
• The mixer is equipped with a German pump to speed up the recycling of the water in the double jacket.
• The mixer is equipped with stainless steel legs (304).
• The mixer is equipped with electric heaters that can control the temperature electronically.
• The mixer is equipped with a power motor (5 HP / 55 cycles).
• All pump fittings are made of stainless steel (304).
• The mixer is equipped with a stainless steel plate (304) to control all mixer operations (turn on – turn off - heat control).

 

 

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