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Second Project Full Automatic Chips Production & Filling Line EXFW 400

Second Project Full Automatic Chips Production & Filling Line EXFW 400

EXFW 400 Specification 

The EXFW400 corn chips production line consists of the following parts:

01. Corn Moisturizing Mixer: capacity of 800 kg in total
02. The spiral feeder:(2 pieces).
03. Extruder: (2 pieces) 
04. Conveyor
05. Oven (3 Pass-Layer).
06. Seasoned with flavoring mechanism.
07. Flavor and oil mixers:  (2 pieces).
08. Flavor pump.
09- Multihead Weighers lines: (4 Machine).
10- Z shape conveyor
(Full Automatic)


Corn Moisturizing Mixer:2 pieces


800 Kg corn blender made of stainless steel 304 thickness of 2 mm in total.
• 4 horsepower engine, of Turkish origin, German franchise, Volt brand.
• Equipped with a water tank to control corn moisture level with level indicator.
• Mechanical equipment for security and safety.
• Provided with a standard discharge slot.
• Provided with an opening for cleaning, monitoring and indicating the level of materials inside
• Electrical equipment for security and safety to stop working during cleaning and maintenance.
• Control panel with electric and electronic shields (all parts are Schneider German)
• Mixer basin is provided with a magnet to remove metal impurities from corn if there is any.



Spiral Feeder:2 pieces


• Composed of tank capacity of / 160 / kg in total.
• Made of food stainless steel / 304 / thickness 2 mm.
• provided with a beneath hole for cleaning up.
• Automatically feed materials to the Extruder
• Mechanical protection for preventing the entry of worker's hand into the mixer (metal mesh)
• Provided with a magnetic mechanism to remove the metal impurities, if any was found inside the corn.
• Turkish engine capacity of 2 HP German franchise + EMAK speed tray



Extruder:2 pieces


• Total Production capacity: 300> 350 kg / h. 
• The structure is made of thermally coated iron and is covered with
   food stainless steel 304 thickness of 2 mm
• Gearbox made of the finest European metals (thermally coated)
• Rollins from SKF Germany
• Blockers + oil from SKF USA
• The main engine is Turkish, German franchise Volt 50 horsepower
• Stainless steel 304 storage tank with level control sensors.
• The main spout for feeding the compressor snail is controlled by the inverter LS brand.
• The product feeding snail is equipped with a speed engine and Turkish turbocharger of Volt brand.
• Korean LS engine inverter for engine speed control.
• Multi-speed knife to control the length of chips with Korean LS inverter.
• Turkish heater, temperature controlled by Korean thermometer, Omron brand.
• Snails are made from the finest metals and processed with the latest ovens (oven and vacuum).
• The extruder is equipped with a water cooling mechanism (closed circuit) of American model
• The extruder is equipped with a US-type compressed air cooling mechanism
• Attached with the Extruder are 5 forms of molds for the chips according to request.
• A separate control panel equipped with German SCHNEIDER ventilators and filters
  The Korean LS has electronic and electrical protection against various factors.

  Conveyor belt for the product:

•   Raw materials transferor from the extruder to the Oven.

Hot-air drying oven:


• Hot air roasting oven system with 3 Pass Layers  of an American model
• The structure is made of thickness thermally coated stainless steel 304.
• It’s can be powered on diesel or LPG gas. 
• It’s equipped with Air distribution mechanism from the bottom and above.

  The Oven Composed of:
• A Conveyor: of 7/m length and of 1/m width
• A 304-stainless steel wire mesh weave.
• A separate fire chamber with an Italian Torch Baltur brand with a capacity of 170 kg.
• An Automatic programmable temperature thermometers controller.
• 10/cm Insulated fibers glass layer from all sides.
• Gearbox and the Engine are from high quality of Turkish origin.
• Electric spare parts are from Schneider a German brand.


Flavor Mixing Drum: (Coating Tumblers)


• Made of special food stainless steel Within the international standards,
 and its function is to mix the materials with flavor and oil,
 the length of it is: 3/m and the diameter is 85/cm.
• the structure of the Drum is made in a way to prevent the accumulation of the flavor,  
  and to obtain the best result of smooth homogeneous flavoring is by the slow rotation
  of the chips cereal process during the spray of flavor.
• Calibrated to control the time of the chips passing inside.

  Its provided with
• (LS) brand inverter that can control the speed of the Drum electronically.
• A flavor sprayer of an advance American model that can be calibrated.
• A stainless steel cover by the material exit.
• Casters (wheels) for easy moving and cleaning.


Two Oil and Flavor Mixer:


• The pieces are made of food stainless steel 304 each one contains two layers 
  (Double-jacketed) with water filling in between so the oil will not freeze in winter.
• The oil mixer is made in a concave shape for easy cleaning.
• Capacity: 275 liters approximately per tank.

  Its Provided with 
• Blender: 2 pieces’ compound with the pump on a stainless steel platform.
• Casters (wheels): for easy moving and cleaning.
• Temperature controller: to control the water temperature degree in blenders.
• A water level indicator: to indicate the hot water inside.


Flavor pump:

 • American model pump and Its function is to Pump the flavor with
   the required quantity.
• The engine connected to a pump made of a European aluminum.
• Equipped with food silicone Hose, of a Japanese origin.
• Equipped with an electric control panel and an inverter to control the amount
  of the flavor that splashes out on the product.


The Filling and Packaging Equipment

Model: PMW 70

Four Multi-Head Weighers


-All the machine and the parts that come to contact with the materials are made of stainless steel 304.
-14-head weighers, Tower working system from High Dream (A Chinese Hi-quality origin).
-The weighing system works from ((10 - 1000)) grams of high accuracy and conforming to
  The European specifications.
-Central circular Feeder / 14 Feeder Pan on a Vibrator / 14 Feed Buckets / 14 weight buckets
 And it’s equipped with waiting gate that can help eventually in speeding the process and   
 making the weight more accurate and that will help in the end in preventing the chips pieces 
 from breaking down as well.
-The working gates system is by a multi-speed drive.
-Overall test system for all scales movements.
-Large English screen.
-The control panel system commands are colorful and work on touch.
-The machine is equipped with PPLC screen from LG.
-The filling tank is equipped with automatic feeder (photocell).
-The structure is from an Italian model and made of stainless steel 304.
-The machine is equipped with a colorful photocell to electronically control the
  length of the product from (Data Logic Brand) 
-All electric parts are from SCHNEIDER and LG holds the CE certificate.
-The machine is equipped with an electrical diagram and all of its wires are   
  numbered in the electric panel.
-1-year Electrical guarantee for all electronic and weigher boards and screens. 
-Electricity: 380 – 50Hz 
-Power Requirement:8W
-Dimensions: Length 225 cm, Width 145 cm, Height 255 cm, Weight 1300 kg


The Packing Equipment

-Filling system: weigher
-All the machine and the parts that come into contact with the materials are made of stainless steel 304.

-Production capacity: From 60 - 80 packed items per minute.
-The packed item's length: 10-35 cm.
-The packed item's Width: as requested.
-The shape of packing: is a three-sided welded pad.

-The electric parts are from SCHNEIDER (France) holds the CE certificate.
- Equipped with a Germany model controller belt to pull the aluminum foil roll mechanically.
-Two Temperature controllers are from Omron(Japanese), the touch control is
 sophisticated and very precise and separated from the control panel.  
-The machine pack all thermal rolls except polyethylene / PE /
-The machine is designed for 24 continuously working hours by its mechanical bearings
  from SKF Germany.
-1 H/P capacity Gearbox  (Turkish or Italian origin) and the main inventor is from LG.
-1 H/P capacity Gearbox  (Turkish or Italian origin) and the roll puller inventor is from LG.
-It is equipped with a Touchscreen display from LG which all the functions
  can be done in three languages English, Arabic, and Turkish.
-The air thermal heaters 220-volt isolation, of Turkish origin.
-The machine is provided with extra cutting blades and heaters and spare parts.  

-The line is connected to a photocell equipment that connected to the
  machine reservoir to operate automatically. 

Filling and packing line accessories:

The machine is equipped with a conveyor belt for packed items for each machine: 
  Length: 1800 cm 
  width : 30 cm
  all made from 304 stainless steel

The machine is equipped with a 3 - lines waxed date printer for each machine.


Z - Shape Conveyor

  Conveyor line: Z-Shape Conveyor Serves Four Packaging lines
  The most modern system in chips transferring by an automated system.
  Function: feeding all packaging machines.
  Model: 2018 ITALY
  Working system: Full Automatic
  Gearbox: Turkish I-MAK
  Shape: Stainless steel 304 bucket
  Made of Materials: (stainless steel 304) food.
  Capacity: 50 g per bucket.
  Electric parts are from Schneider Electric French and Germany made.
  Equipped with a multi-speed vibrator that controls the flow of the material.

CertificateS of Quality
ISO 9001 - ISO 18001-OHSAS 18001
And the quality certificate of CE European products

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