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  • Sanayı Mah. 60363Cd. No. 60 Şehitkamil Gaziantep/Türkiye
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EXN 150 - Stuffed Corn Chips Production line

EXN 150 - Stuffed Corn Chips Production line

The line consists of the following:

• Corn mixer with a capacity of 400 kg
• The spiral feeder.
• Extruder (head of formation and detonation) with the automatic feeding machine and the chips cutter. 
• A cooling conveyor of 2 + 4 m length.
• 600 kg Chocolate and Cream Tank. 
• 300 kg storage and stuffing tank.
• Cream and Chocolate Rotating pump.
• Cream and Chocolate Stuffing pump.

 

 
The spiral feeder of the extruder : 

 Its automatically operates on feeding materials to the Extruder.
  And it consists of :   
• 80 / kg Tank capacity, Made of 2 mm thickness food stainless steel / 304 /.
• A beneath hole for cleaning up.
• Non-entry mechanical protection into the mixer (metal mesh).
• A magnetic mechanism to remove the metal impurities if it been found inside the corn.
• 1/HP Turkish engine capacity (German privilege) + Italian speed gearbox. 

 


Corn Moisturizing Mixer: consists of 

• 400 Kg Vertical corn blender made of stainless steel 304, Thickness of 2 mm.
• 4/HP main engine Volt brand from a Turkish origin.
• A water tank to control corn moisture level and also comes with a level indicator.
• A mechanical equipment for security and safety.
• A standard discharge slot.
• An opening for cleaning and monitoring and indicating the level of materials inside.   
• An electrical equipment for safety and security to stop working during cleaning and maintenance.
• A control panel that equipped with electronic and electrical protectors
  (all parts are from French Schneider brand)
• A Mixer basin that is provided with a magnet to remove metal impurities from corn if there is any.  

 

 

Extruder:

• Production capacity: 150kg / h.
• The structure is made of thermally coated iron and is covered with food stainless steel 304
  of a 2 mm thickness. 
• Gearbox is made of the finest European metals (thermally coated).
• Bearings are from SKF a US Company. 
• Blockers and oil are from SKF a US Company. 
• 40/HP main engine Volt brand from a Turkish origin.
• A Korean LS Inverter which is capable of controlling the main engine speed of 50 hp.
• A stainless steel 304 storage tank with level control sensors.
• An inverter from LS brand that controls the feeding from the main spiral to the compressor snail.  
• A cream injectable mechanism inside the chips cereal that can be adjusted and calibrated to the quantity
   by the LS Korean inverter.  
• A variable speed cutting knife with the Korean LS inverter.
• A Turkish heater which is controlled by Japanese high precision temperature  controllers,
   From Omron Brand.
• Spiral is made from the finest metals and processed with the latest vacuum ovens.
• The extruder is equipped with a water cooling mechanism, (German model closed circuit).
• The extruder is equipped with a cooling mechanism using American model compressed air. 
• A separate control panel equipped with French SCHNEIDER and Korean LS ventilators
   and filters with electronic and electrical protection against various factors.

 


Cooling operation:

• Made of 304 food stainless steel.
• Length 2 + 4 meters width 35 cm.
• The conveyor is made of food polyamide – From high-quality Turkish origin.

 

 

Chocolate Cooking Tank:

• 600 kg Tank capacity.
• The whole mixer is made of stainless steel food (304) and soldered by argon.
• The mixer is made of two layers (double jacket) using electric heaters to heat
   the water in between the layers.
• 8/mm interior walls Thickness.
• 4/mm exterior walls Thickness.
• 15/mm Floor tank Thickness.
• Equipped with an accelerator pump to circulate the water in the (double jacket).
• Equipped with 35 cm stainless steel legs.
• Equipped with electric heaters that can control the temperature electronically.
• Equipped with a power motor (7.5 HP / 45 cycles) of Turkish brand Volt
• Equipped with a pump to rotate the chocolate from the bottom up to increase the
   quality of the grinding with a double layer (jacket) for hot water circulation.
• All pump fittings are made of stainless steel (304).
• Equipped with metal rollers to grind the chocolate in the mixer and has a total weight of 250 kg
  with a diameter of 7-8 mm.
• The mixer is also equipped with an electric stainless steel plate (304) to control all mixer operations
  (turn on, turn off and temperature control).

 

 

Storage and Stuffing Tank Mixer (300 kg):

• The whole mixer is made of food stainless steel (304) and soldered by argon.
• The mixer is made of two layers (double jacket) using electric heaters to heat
   the water in between the layers.
• 6/mm interior walls thickness.
• 4/mm outside wall thickness.
• 12/mm Floor tank Thickness.
• Equipped with a German pump to speed up the water recycling in the double layer jacket.
• Equipped with stainless steel legs (304).
• Equipped with electric heaters that can control the temperature electronically.
• Equipped with a power motor (5 HP / 55 cycles).
• All pump fittings are made of stainless steel (304).
• The mixer is also equipped with an electric stainless steel plate (304) to control all mixer operations
  (turn on, turn off and temperature control).

 

CertificateS of Quality
ISO 9001 - ISO 18001-OHSAS 18001
And the quality certificate of CE European products

 

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