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Corn Snacks Full Automatic Production Line - EXFV 3

Corn Snacks Full Automatic Production Line - EXFV 3

Corn chips production line equipped with a 3-pass oven to roast the chips With Three Volumetric Packaging Machines, 2018.

 

Corn Moisturizing Mixer:


  Function: Hydrating the corn
  Capacity: 400 kg
  Made of Materials: stainless steel 304 thickness 2 mm
  The Engine: 4/hp from (Volt Motors) Turkish origin a German franchise.
  Model: American Extrusion
  Mixer Equipped with:
• A control panel that equipped with electronic and electrical protectors
  (all parts are from French Schneider brand)

 


Spiral Feeder:


  Function: Transfer the Materials from the mixer to the extruder
  Capacity: 80 kg
  Made of Materials: food stainless steel 304 thickness 2 mm
  Engine: 2/hp from (Volt Motors) Turkish origin a German franchise.
  Gear box: I-mak Motors
  Spiral Feeder is Equipped with:
• A beneath hole for cleaning up.
• A non-entry mechanical protection into the mixer (metal mesh)
  to prevent the worker's hand from entering the mixer   
            

 


 Air Blower


  Function: Transfer the Corn chips from the Extruder to the Oven
  Made of Materials: food stainless steel 304
  Equipped with a transparent hose made of Polyethylene with an internal spring
  To prevent the Material from stopping.

 

 


Extruder:


  Function: To explode and shape the cereal as desired,
  Either in the form of long or short rings or fingers.
  The length and shortness of the cereal are controlled by the inverter Which controls

  The speed of the knife called the cutting mechanism of the cereal.

  Specifications

• Model: AMERICAN  EXTRUSION
• Production capacity: 150> 200kg / h.
• Width:80cm
• Length: 180 cm
• Height: 110 without the tank, and with it 245 cm.
• Wight: 470 kg
• Blade Engine: 2/HP and the inverter are from LS.
• Engine of materials: Half/HP from LS
• Engine: 50/HP Volt brand from Turkish origin a German franchise.
• Inverter: 60/HP from LS a Korean company, which control the extruder speed.
• Screw sleeve: 1000 working Hours
• Slicer table: Same sizes as American model
• Gear Box : that responsible for the cutting are from I-mak.
• Its equipped with a water cooling mechanism, (American model closed circuit)
• Its equipped with a compressed air cooling mechanism using American model.
• The structure is made of thermally coated iron and is covered with food
  Stainless steel 304 of a 2 mm thickness.
• The main spout for feeding the compressor snail is controlled by the inverter LS brand.

 

 

 

Hot-air drying oven :(3 Layers)

 

  3 Pass Hot air roasting oven system of an American model 2018

  Function: Roasting and drying the cereals and withdrawing the moisture from them almost Entirely,
                  In the same way as roasting American ovens
  Capacity: can reach 400 kg
  Made of Materials: stainless steel 304 as well as the structure and wire mesh weave.
  Engine: from (Volt Motors) Turkish origin a German franchise.
  Gear Box: From I-mak a high quality of Turkish origin.
  Powered on: Electricity or Diesel & Electricity or LPG Gas & Electricity.
  Model: American Extrusion 2018
• Length: 5 m 
• Inner width: 1m Width:1.6 m  

  The oven equipped with
• Air distribution mechanism from the bottom and above.
  The humidity will be close to zero temperature to seal the heat distribution inside the oven.
• perforated pipes that distribute the hot air in the oven on a regular basis to extract the
  Moisture from the product completely.
• A 304-stainless steel wire mesh weave.
• An Automatic programmable temperature thermometers controller from Omron (Japanese).
• 10/cm Insulated fibers glass layer from all sides.
• The upper gate is to pull the moisture out from the oven completely.
• Electric spare parts are from Schneider a France made.
• A Controller panel screen with 3 languages from LS.

 


Electrical control:

 

  The Line equipped with

• A Controller panelfor the Extruder screen with electrical diagram.
• The machine is equipped with an electrical diagram and all of its
  Wires are numbered in the electric panel with a German numeral system.
• All electric parts are from Schneider Electric French made and LS Korean made.
• Temperature controllers are from Omron (Japanese), the touch control is
  Sophisticated and very precise and separated from the control panel.
• The oven is equipped with a Touch screen from LS which all the functions
  Can be done in three languages English, Arabic, and Turkish.
 

 

 Flavor Mixing Drum: (Coating Tumblers)

 

  Function: Mix the materials with flavor and oil.
  Length: 3/m.
  Diameter: 84/cm.
  Made of Materials: food stainless steel 304 within the international standards.
  Engine: From (Volt Motors) Turkish origin a German franchise.
  Gear box: I-mak Motors

  The Flavor Mixer equipped with:
• (LS) brand inverter that can control the speed of the Drum electronically.
• Stainless steel cover by the material exit.
• the structure of the Drum is made in a way to prevent the accumulation of the flavor,  
  And to obtain the best result of smooth homogeneous flavoring is by the slow rotation
  of the chips cereal process during the spray of flavor.
• Calibrated to control the time of the chips passing inside.

 

 


 Two Oil and Flavor Mixer (400 Lt):

 

  Function: Mix the oil with the flavor and spray it with the pump inside the flavor drum.
  The purpose of the two reservoirs: is to prepare two different flavors during the work.
  Capacity: 400 liters approximately per tank.
  Made of Materials: food stainless steel 304 each one contains  
  Engine: From (Volt Motors) Turkish origin a German franchise.
  The oil mixer is made in a concave shape for easy cleaning.

 

 

 Flavor pump:

 

  Function: Pump the flavor with the required quantity.
  Model: American Extrusion.  
  The engine connected to a pump made of a European aluminum.
  Flavor pump equipped with:
• Speed controller inverter from LS.
• Food silicone Hose, of a Spain origin.

 

 

 

The SP 80 Model

 

  Volumetric Filling and Packaging Machines (stainless steel 304)
  Number of Packaging machines that comes with the line : Three
• Filling system: Volumetric
• All the machine and the parts that come to contact with the
  materials are made of stainless steel 304.
•The machine is equipped with: The structure, Filling device,
 Internal System, External protection and feeding device.
• The machine is designed for 24 continuously working hours by its
  mechanical bearings from SKF Germany.
• Production capacity: From 50 - 70 packed items per minute.
• Weights: are determined by the telescopic cups which are made of white Teflon (for food)
• Weight: Customized
• Shapes of packing: is a three-sided welded pad.
• The packed item's length: 8-38 cm.
• Width: Customized.
• The width: as requested.
• The machine packs all thermal rolls except polyethylene / PE /
• Equipped with a large circular tank made of stainless steel 304.

 

 

Electrical control:

 

• All electric parts are from SCHNEIDER French made and LS Korean made.
• It is equipped with a Touch screen panel from LS which all the functions
  can be done in three languages English, Arabic, and Turkish.
• The line is connected to a photocell equipment that connected to the machine reservoir
  To operate automatically.
• The air thermal heaters 220-volt, Turkish origin.
• Electricity: 380 – 50Hz
  Power Requirement:4W
• Two Temperature controllers are from Omron (Japanese), the touch control is
  sophisticated and very precise and separated from the control panel. 
• The machine is equipped with an electrical diagram and all of its wires are   
   numbered in the electric panel with a German numeral system.
• The machine is provided with cutting knives, heaters and spare parts.
• The Gearbox that responsible for the vertical and the horizontal welding jaws is from
   I-MAK company (Turkish origin).
• The Gearbox that responsible for the right and left Roller Pulling System is from
   I-MAK company (Turkish origin).
• The Gearbox that responsible for the Feeder automatic unit is from I-MAK company
   (Turkish origin)

 

 

Filling and packing line accessories:

 

•The machine is equipped with a conveyor belt for packed items;

  Length: 180 cm
  width : 30 cm

  all made from 304 stainless steel
  Gearbox is from I-mak a Turkish origin.


Z-Shape Conveyor


  Conveyor line: Z-Shape Conveyor (For Volumetric system)
  The most modern system in chips transferring by an automated system.
  Function: feeding all packaging machines.
  Model: 2018 ITALY
  Working system: Full Automatic
  Gearbox: Turkish I-MAK
  Shape: Stainless steel 304 bucket
  Made of Materials: (stainless steel 304) food.
  Capacity: 50 g per bucket.
  Electric parts are from Schneider Electric French and Germany made.
  Equipped with a multi-speed vibrator that controls the flow of the material,

 

• The machine is equipped with a 3-lines waxed date printer.

 

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