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EX200-3  - Corn snacks production line with Advanced Oven

EX200-3 - Corn snacks production line with Advanced Oven

 
EX200-3 Specification  (3 PASS OVEN)
Certified with ISO 9001 

The EX200-3 corn chips production line consists of the following parts:
1. Corn Moisturizing Mixer; capacity of 400 kg.
2. The spiral feeder.
3. Extruder (detonation and formation head) with an automatic feeder.
4. Air Blower.

5. Toaster (3 pass dryer).
6. Seasoned with flavoring mechanism.
7. Oil and flavor mixers, 2 pieces.
8. Flavor pump an American model.
  
 
 
Corn Moisturizing Mixer:
 Its function is to hydrate the corn.
 

  And it consists of
• 400 Kg Vertical corn blender made of stainless steel 304, Thickness of 2 mm.
• 4/HP main engine GAMAK brand from Turkish origin a German franchise.
• A water tank to control corn moisture level and also comes with a level indicator.
• A mechanical equipment for security and safety.
• A standard discharge slot.
• An opening for cleaning and monitoring and indicating the level of materials inside.   
• An electrical equipment for safety and security to stop working during cleaning and maintenance.
• A control panel that equipped with electronic and electrical protectors
  (all parts are from French Schneider brand)
• A Mixer basin that is provided with a magnet to remove metal impurities from corn if there is any.
  
 

 
Spiral Feeder:
From the mixer to the extruder made of stainless steel 304.
 
  And it consists of
• 80 / kg Tank capacity, made of 2 mm thickness food stainless steel / 304 /.
• A beneath hole for cleaning up.
• A non-entry mechanical protection into the mixer (metal mesh) to prevent the worker's hand
  from entering the mixer.
• A magnetic mechanism to remove the metal impurities, if it be found inside the corn.
• 2/HP Turkish engine capacity (German privilege) + Italian or I-mak speed gearbox.
 
 
 
Extruder:
Its function is to explode and shape the cereal as desired, Either in the form of long or short rings or fingers.
The length and shortness of the cereal is controlled by the inverter Which controls the speed of the knife called the cutting mechanism of the cereal.
 
Specifications:
• Production capacity: 150> 200kg / h.
• The structure is made of thermally coated iron and is covered with food
  stainless steel 304 of a 2 mm thickness. 
• It equipped with a water cooling mechanism, (American model closed circuit)
• It equipped with a compressed air cooling mechanism using American model.
• The main spout for feeding the compressor snail is controlled by the inverter LS brand.
• The feeding snail is equipped with a speed engine and Turkish turbocharger of Volt brand.
• The Extruder can come with 5 chips dies templates according to demand.
 
And it consists of

• Gearbox: is made of the finest European metals (thermally coated).
• Bearings: are from SKF a US Company. 
• Blockers and oil: are from SKF a US Company.
• Spiral: are made from the finest metals and processed with the latest vacuum ovens.
• 50/HP main engine GAMAK brand from Turkish origin a German franchise.
• A Stainless steel 304 storage tank with level control sensors.
• A Korean LS Inverter which is capable of controlling the main engine speed.
• A variable speed cutting knife with the Korean LS inverter.
• A Turkish heater which is controlled by Korean high precision temperature 
  controllers, From AUTONICS Brand.
• A separate control panel equipped with French SCHNEIDER and Korean LS
  ventilators and filters with electronic and electrical protection against various factors.

 
Conveyor belt for the product:
 To Transfer the raw materials from the extruder to the oven and equipped with Air Blower 
 
 
Hot-air drying oven :
• Hot air roasting oven system with 3 Pass Layers  of an American model
• The structure is made of thickness thermally coated stainless steel 304.
• It’s can be powered on diesel or LPG gas. 
• It’s equipped with Air distribution mechanism from the bottom and above.
 
The Oven Composed of:
• A Conveyor: of 7/m length and of 1/m width
• A 304-stainless steel wire mesh weave.
• A separate fire chamber with an Italian Torch Baltur brand with a capacity of 170 kg.
• An Automatic programmable temperature thermometers controller.
• 15/cm Insulated fibers glass layer from all sides.
• Gearbox and the Engine are from a high quality of Turkish origin.
• Electric spare parts are from Schneider a German brand.
 
 
Flavor Mixing Drum: (Coating Tumblers)

• Made of special food stainless steel Within the international standards,
 and its function is to mix the materials with flavor and oil,
 the length of it is: 3/m and the diameter is 85/cm.
• the structure of the Drum is made in a way to prevent the accumulation of the flavor,  
  and to obtain the best result of smooth homogeneous flavoring is by the slow rotation
  of the chips cereal process during the spray of flavor.
• Calibrated to control the time of the chips passing inside.

 

  Its provided with
• (LS) brand inverter that can control the speed of the Drum electronically.
• A flavor sprayer of an advance American model that can be calibrated.
• A stainless steel cover by the material exit.
• Casters (wheels) for easy moving and cleaning.

 

 

Two Oil and Flavor Mixer:
• The pieces are made of food stainless steel 304 each one contains two layers 
  (Double-jacketed) with water filling in between so the oil will not freeze in winter.
• The oil mixer is made in a concave shape for easy cleaning.
• Capacity: 275 liters approximately per tank.
 
  Its Provided with
• Blender: 2 pieces’ compound with the pump on a stainless steel platform.
• Casters (wheels): for easy moving and cleaning.
• Temperature controller: to control the water temperature degree in blenders.
• A water level indicator: to indicate the hot water inside.
 
Flavor pump:
 • American model pump and Its function is to Pump the flavor with
   the required quantity.
• The engine connected to a pump made of a European aluminum.
• Equipped with food silicone Hose, of a Japanese origin.
• Equipped with an electric control panel and an inverter to control the amount
  of the flavor that splashes out on the product.
 
 
 
Important Notes:
• All the machines manufactured by our company are ISO 9001 certified, with Spanish Quality Certificate.
• All the machines manufactured by our company are CE certified.
• We can provide you with an engineer to install and operate the machine.
• We can supply you with high-quality raw materials at the best prices.
• We can provide you with an economic feasibility study and cost for your project.
 
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CertificateS of Quality
ISO 9001 - ISO 18001-OHSAS 18001
And the quality certificate of CE European products
 
 
 
 
Technical Specifications
 
 
 
 
Outline Production Line
 
 
 
 
 
 
     

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